Case Studies
Real projects, real materials, real results.
VR Remote Controller Housing — Tight-Tolerance Enclosure
A two-shot enclosure combining a rigid PC+ABS shell with a soft-touch TPE grip, held to ±0.04 mm across snap-fit and sealing features.
Mass Production of Small Button Parts (High-Cavitation Tooling)
A 32-cavity tool for small button parts where inter-cavity consistency decides yield — every cavity must fill and cool identically.
Medical ECG Button via LSR Liquid Silicone Molding
A skin-safe LSR button molded platinum-cure, paired with rigid thermoplastic and CNC for the assembly.
Automotive Connector Housing — ±0.005mm Precision (IATF 16949)
A glass-filled PPS connector housing with insert-molded terminals, built under IATF 16949 process control.
Custom Speaker Component Manufacturing (IPX7, PP Enclosure)
A speaker enclosure where 0.1 mm mold accuracy separates a sealed acoustic part from an air-leaking one.
VR Headset Front Cover via Precision Injection Molding
A lightweight front cover where plastic is 50–70% of BOM and wall control decides the final weight.
Zero RF Leakage MRI Balun Component via PEI Injection Molding
An unfilled PEI (Polyetherimide) component for MRI balun assemblies, molded to tight dielectric and dimensional specs.
800V Busbar Insert Molding for Commercial Vehicle HV Systems
High-purity C11000 copper busbars insert-molded into PA6 GF30 for 800V commercial-vehicle HV architectures.
Monolithic component FR-TPU Dust Cover Molding for NEV Charging Ports
A custom polyether-based FR-TPU (UL94 V-0) dust cover for NEV charging ports, molded in one piece.