Rapid Prototyping Service

Prototype fast, validate early. We combine 3D printing, CNC prototyping and rapid tooling so you can hold functional parts in your hands within days — find design issues before production tooling, not after.

3D Printing

Quick geometry and fit-check models printed from CAD — ideal for early design reviews.

  • Fastest turnaround
  • Low cost per iteration
  • Complex geometry freedom
  • Fit & form validation

CNC Prototyping

Functional prototypes machined from production materials — same mechanical properties as final parts.

  • Production-grade materials
  • Real tolerances
  • Threads & features tested
  • Small batches supported

Rapid Tooling

Quick-to-build molds for pre-production parts — real molded parts before production tooling is committed.

  • Real molded material
  • Short tooling lead time
  • Sample quantities for testing
  • Lower initial investment

3D Printing, CNC Prototyping or Rapid Injection Molding?

Pick by quantity, material, accuracy and lead time. Table from First Mold's prototyping comparison. Source: First Mold rapid-prototyping page, https://firstmold.com/rapid-prototyping-service/

3D Printing1–5 pcs, ±0.1–0.2 mm, 1–3 days — fastest, complex geometry, limited materials and strength
CNC Prototyping1–20 pcs, ±0.01–0.05 mm, 3–7 days — real materials, real strength, functional testing
Rapid Tooling + Rapid IM100–1000 pcs, ±0.1–0.3 mm, 7–15 days — production resins, pilot runs and market testing
Vacuum Casting10–50 pcs, ±0.15–0.3 mm, 5–10 days — low-cost small batches, PU simulates ABS/PP/rubber
Recommended useVisual validation & fit tests → functional tests → pilot production
Our guarantee3–7 day standard turnaround, tolerances to ±0.02 mm on tight programs
Surface finishingPolishing and chemical smoothing available on all routes — roughness cut by 80%+ on printed parts
IP protectionStrict NDA signed before file upload on every route — zero IP-dispute record

Prototype Material Library

Over 100 materials worked across a decade of prototyping programs — metals, engineering plastics, elastomers and castable resins. Source: First Mold rapid-prototyping page, https://firstmold.com/rapid-prototyping-service/

Aluminum 6061Stainless Steel 316LBrass C360Titanium Grade 5Copper C110Steel 1018ABSPEEKNylon 6/6PTFE (Teflon)PC (Polycarbonate)POM (Acetal)Silicone RubberNBR (Nitrile)EPDM RubberPU (Polyurethane)Epoxy ResinUrethane ResinPhotosensitive Resin (SLA)Nylon PA12 (SLS)

What Accuracy Can Each Prototype Process Hold?

Accuracy, typical quantity and lead time per process. Source: First Mold rapid-prototyping page, https://firstmold.com/rapid-prototyping-service/

ProcessAccuracy (±mm)Typical QuantityLead TimeBest For
3D Printing (SLA / SLS / FDM)0.1 – 0.21 – 5 pcs1 – 3 daysConcept models, visual validation, fit tests
CNC Machining0.01 – 0.051 – 20 pcs3 – 7 daysFunctional testing, metal parts, tight tolerances
Rapid Tooling + Rapid IM0.1 – 0.3100 – 1000 pcs7 – 15 daysPilot production, market testing, real materials
Vacuum Casting0.15 – 0.310 – 50 pcs5 – 10 daysSmall appearance batches, exhibition samples

How We Turn CAD Into Prototypes Fast

Prototype in hours, not weeks — with proactive DFM and data-backed quality. Source: First Mold rapid-prototyping page, https://firstmold.com/rapid-prototyping-service/

1

Upload & DFM Review

Our engineers review your CAD and return actionable DFM feedback — thin walls, unmachinable undercuts and risky features flagged before production.

2

Process Selection

We match process to your goals: 3D printing for speed, CNC for real materials, rapid tooling for molded pilot parts — quoted within one day.

3

Production

Parts run in-house across 3D-printing room, CNC workshop, mold shop and vacuum-casting room — no outsourcing delays.

4

QC & Delivery

CMM checks, first-article inspection and surface review before fast global delivery — then a smooth handover to small-batch production.

Lead Time and Cost: Prototyping Economics

Each process prices differently — here is how we quote. Source: First Mold rapid-prototyping page, https://firstmold.com/rapid-prototyping-service/

CNC & vacuum casting pricingBased on part size, machining time and material waste
Rapid tooling pricingBased on part size, tool structure, estimated tool life (shots) and material
3D printing pricingBased on part volume, support structures and machine type (industrial SLA, SLS, FDM)
Quote turnaroundManual quotes within one day for any process
First usable parts3D printing in 1–3 days; CNC in 3–7 days; rapid-tooling batch in 3–5 weeks
Cost optimizationDFM review typically cuts prototype-to-production cost by 10–30%
CertificationsISO 9001:2015, ISO 13485:2016 and IATF 16949:2016 quality systems across all routes
From prototype to productionSame team, same files, no new vendor — prototyping flows into low-volume and mass production

Rapid Prototyping for Every Industry

Top industries served over the past decade: automotive, consumer electronics, medical, aerospace, industrial equipment and more. Source: First Mold rapid-prototyping page, https://firstmold.com/rapid-prototyping-service/

Automotive

Functional parts before road testing — aluminum 3D-printed turbocharger intake pipes, rapid-injection-molded air vents and door panel clips.

Aerospace

5-axis CNC metal parts and printed test samples for cabin components and structural validation.

Consumer Electronics

Enclosure fit checks, button feel validation and thermal prototypes before tooling commitment.

Medical Devices

Biocompatible material prototypes for instruments and device housings, validated under ISO 13485.

Industrial Tools & Equipment

CNC-machined and printed tooling fixtures, mechanical frames and equipment housings to verify structure and function.

Cultural & Creative Products

Exhibition models, design iterations and low-run creative products with fine detail reproduction.

FAQ: Rapid Prototyping

Everything buyers ask before their first prototype order. Source: First Mold rapid-prototyping page, https://firstmold.com/rapid-prototyping-service/

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